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Connecticut Water Trails

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History Of Connecticut's Water Trails

History of Connecticut Mills

 

 

Connecticut Water Trails Program

History Of Connecticut's Water Trails

History of Mills In Connecticut

 

 

Georgetown - Gilbert & Bennett

 

- by Wilbur F. Thompson

 

The history of mills and dams is not complete without information on the Gilbert & Bennett Manufacturing Company as G&B exemplifies the flourishing 19th century mill.

 

In 1827, the Red Shop became the first mill occupied by the company and as business prospered was later purchased. The Red Shop stood on the corner of Rt. 57 and Old Mill Road. As the business grew improvements were made to the shop for efficiency: a three-story addition was built, A mill dam was built across the brook, and a small pond was formed about 100 feet long and 60 feet wide. This supply pond, or reservoir, located on what is now Sasqua Trial, off Covenant Lane. On the north side of the pond was the road to Weston, lined with rows of willow trees. On the north shore of the reservoir were vats for cleaning, washing and sorting the hog, horse and cattle hair used in the curled hair industry; there were also platforms for drying the hair. Later this work was done in the rear of the shop.

 

The first story of the shop was used for sieve making, and the second for the curled hair business. On the floor was a hairpicking machine and two hair rope twisters. The power was furnished by a wooden overshot water wheel (this was outside the shop on the north side.) The water was carried in a wooden flume from the pond onto the top of the wheel. The gate in the reservoir was opened every morning and shut down at night.

 

After the horse and cattle hair was cleaned it was twisted into ropes, then boiled to set the curl. After drying, it was wound into hanks or bundles, and sold in this form or picked out by hand ready for use in cushions, etc. The longer horse hair was picked and kept separate and woven into bottoms for the hair cloth flour and gravy sieves. This was woven on small frames called looms, into squares a little larger than the sieves they were to cover. This weaving was done by women of the village. First by the women in the families of the firm, and later by Mrs. Polly Canfield, Mrs. Ezra Brown, Mrs. Sherman Bennett, Mrs. Matthew Bennett and her daughters (one daughter, Mrs. Waterman Bates, was one of the last ones to weave haircloth in Georgetown).

 

In making the sieves, the thin wooden rims were cut from whitewood plank sawed from logs at Timothy Wakeman's saw mill that stood north of where the upper Gilbert & Bennett Mfg. Co.'s plant now stands, then smoothed by hand, steamed and bent into shape and nailed; the hair cloth bottom was then put on and held in place by a narrow hoop or rim, which was fastened on by nailing. The edges of the haircloth were then bound around the sieves with waxed thread. This work was done by women at their homes - it was called binding sieves. Mrs. Aaron Bennett, Mrs. Samuel Main, Mrs. Aaron Osborn, Mrs. Samuel Canfield, Mrs. Burr Bennett, Mrs. Orace Smith and others did this work.

 

The men who worked to the curled hair and sieve industry at different periods in the Red Shop were Benjamin Gilbert and his sons William J. and. Edwin; Edmund O. Hurlbutt, John F. Hurlbutt, William B. Hurlbutt, Aaron Bennett, Sturges Bennett, Isaac Weed (Mr. Weed married Angeline, daughter of Benjamin Gilbert, and built the house opposite the Sturges Bennett place,) Samuel Main, Aaron Osborn.

 

All this time, the weaving processes were being accomplished by hand, and the material used was horsehair. Horsehair was at the best, unsatisfactory-which caused the company to ask itself: "why could not some other material, more durable, more efficient, be substituted?" And not stopping at merely thinking it, they purchased some fine wire and began to experiment. The commercial weaving of wire by hand was impractical and machinery for such a purpose being unheard of, they improvised and borrowed a neighbor's carpet loom and so the first wire cloth came into being.

 

In 1834 the Gilbert & Bennet Co. found that the growing business needed more power than the little mill pond furnished and bought the mill site of Winslow and Booth on the Norwalk River. Winslow and Booth ran a comb factory there making combs from cattle horns and tortoise shells in the 1820's. Prior to Winslow and Booth, the mill site was owned by David Coley, an iron worker; he built a dam and shop, installed a wooden water shed, a furnace for smelting iron ore, a trip hammer, and commenced business. Some of the ore was brought from Roxbury and Brookfield and some was taken from the ledge east of where Jessie Burr Fillow lived, on the road from Branchville to Boston district. There is a tradition that there was an iron furnace near this ledge before the War of the Revolution. The limestone used in smelting the ore came from Umpawaug hill. Many kinds of iron goods were made, ploughshare points, shovels and irons, cranes, pots and kettles, and ovens.

 

G&B rebuilt the mill dam and built the shop long afterward known as the Red Mill. The mill had two stories and a basement. The first floor was used for the curled hair industry using power. In the basement the sieve rims were steamed, bent into shape, and later other work was done there as well. A wooden water wheel was built to furnish power for the mill.

 

With the weaving of wire cloth, the process of making of cheese and meat safes commenced. Aaron Osborn did this work, assisted by his brother, Eli Osborn. Aaron Osborn created these cheese safes for nearly fifty years. With the introduction of hard coal for fuel, the coal ash sifter or coal riddle was made. Samuel Bennett, Henry Williams and others worked at this branch. Later ox muzzles made from wire were introduced. Most of the men who worked in the Red Mill had worked in the Old Red Shop doing the same kind of work.

 

On Oct. 15, 1835, Benjamin Gilbert deeded to Sturges Bennett and William J. Gilbert each a one-third interest in the Red Shop, the land (1/4 of an acre) with the mill pond, also rights in the reservoir on the hill. Near the Red Shop on this land was a small two-story building used by Uncle David Nichols as a wagon shop (part of this building was used by Benjamin Gilbert be-fore the Red Shop was built.) The price paid was $133 for each third. The land was bounded on the north, east and west by the highways, on the south by Sturges Bennett's home lot.

 

In 1836, it was found the light cloth and carpet looms in the village were not heavy enough for wire weaving. A few looms were built and set up on the third floor of the Red Shop. Among those who wove wire cloth at this time were Isaac C. Perry, George Perry, Moses Hubbell and his wife Betsy, William Perry, and probably others. William Perry wove a fine wire cloth, called strainer cloth, used for straining milk and other liquids. George Perry built a shop south of his home which was later owned by John Hohman, and wove for the Gilbert & Bennett Co. Isaac Perry's son-in-law also built a shop for weaving.

 

James Byington, Aaron Jelliff, Henry Olmstead and his brother William, Lorenzo Jones, Thomas Pryor, George Gould, Anton Stommell, George Hubbell, and Granville Perry wove wire cloth in the old Red Shop. As the business grew, Anson B. Hull was hired as Bookkeeper. The office was on the first floor of the shop; in connection with book-keeping, he ran a small store. He was with the company for many years. Later he moved to Danbury, where he was freight agent for the D. & N. R.R., until his death.

 

In 1842 Edwin Gilbert became a member of the Gilbert & Bennett Co. (40 years later he became president of the Gilbert & Bennett Mfg. Co. ) He, with his brother William J. Gilbert and E.O. Hurlbutt, comprised the selling force. Their selling methods being to load Conestoga wagons and deliver through the country as sales were made. Even under these difficult conditions, the sale of Gilbert & Bennett goods spread throughout the South and as far West as the Western reserve of Ohio.

 

In 1847, Benjamin Gilbert, the founder of the business, died after an illness of several years that incapacitated him from active business. A saw mill was established for making sieve frames in 1848 and in that same year, steam power was first introduced as a source of power. Because of Gilbert and Bennett's rather isolated location, it derived its power not from coal but from water turbines. Water pressure became a constant with the purchase and control of Great Pond, a reservoir located 5.27 miles northwest of the mill on the Norwalk River at the Ridgefield-Redding town line in that same year.

 

The business at the time was still based on sieves and curled hair. Additional space could not go to waste, so in the year 1850, the manufacture of glue was added to further expand the company. The existing glue manufacturing process was studied by the company and found to have several disadvantages. They found that because glue was being dried on cotton netting some of it adhered to the fabric, this was a waste and led to higher costs. Another disadvantage was that the glue itself would contain bits of cotton which interfered with its adhesive quality. They resolved these problems by manufacturing wire netting upon which the glue would be dried. When the glue dried, it could be separated from the wire netting with little difficulty, and as a result revolutionized the glue-drying process across America.

 

In 1853 David H. Miller of New York City entered the employ of the Gilbert & Bennett Co. as bookkeeper. He brought in fresh ideas and new ways of working which greatly increased the efficiency of the company. (Fifty-three years later he became president of the Gilbert & Bennet Mfg. Co., and held that position until the time of his death in 1915). The Rapid growth of the Gilbert & Bennett Co. continued with Edwin Gilbert as salesman and Charles Olmstead running one of the freight wagons. With the building of the D. & N. R. R., the freight wagons were taken off one after another and the railroad did all the carrying of goods. One of these old freight wagons was used as late as 1864 carting materials between the factory and the depot. Edmund O. Hurlbutt withdrew from the firm in 1860.

 

With the building of other factories, one by one, the various branches of the industry were moved from the old Red Shop, until only the wire weaving was left. In 1861, Eli G. Bennett opened a dry-goods and grocery store on the first floor of the Red Shop. The business grew until the whole floor was occupied, and a large amount of business was done. Here many young men received their first business training. In 1869 Sturges Bennett who now owning the property had the Old Red Shop torn down and built in its place the store known for many years as Connery's store. The timbers of the Old Red Shop were bought by Anton Stommell, who used them in building his house on the street running east from the Weston road, which is now Highland Avenue. Later he sold it to Elijah Gregory.

 

 

The Red Mill was phased out in this time period as well, and was used strictly for the drawing of fine wire, tinning and galvanizing wire in it's later years. In 1889 the Old Red Mill was burned down and new mill was built in its place.

 

A wire mill was built on the factory premises in 1863 to provide "facilities for drawing iron wire." Prior to this, the manufacturer had purchased iron wire from a mill in Worcester, Massachusetts. Distribution was becoming more accessible, the tools of commerce in the shape of rail and water shipping and transportation facilities were rapidly extending their scope. The telegraph was shortening the distance between manufacturer and purchaser. Wholesalers were tightening the link between making goods and selling them. So, expanding as rapidly as their needs justified, Gilbert & Bennett & Co. added new buildings and equipment, in 1865 installing the first power machinery ever used in the United States for making wire poultry netting. For many years they manufactured all the poultry netting made in the United States. This was not a large amount at the time, for the manufacturing was but a small part of the transaction as the trade had to be educated to its use. Gilbert & Bennett with perfect confidence in their goods continued to push them and the limited field at the time expanded to cover every part of the United States.

 

 

A fire destroyed the plant on Sunday May 11, 1874. Just at the sun rising, the cry of "fire" startled the village, and the latest, most complete and most valuable of the factory buildings was found to be on fire. There was no fire apparatus with which to fight the flames, and the company's officials and the throngs of men, women and children that quickly gathered could do nothing but look on while building after building with its intricate and costly machinery was reduced to ashes. In an hour and twenty minutes the buildings were destroyed. Damage amounted to $200,000 for which the mill had $40,000 of insurance. The decisions that were made in rebuilding the properties insured Gilbert and Bennett's success for generations to come. One of those decisions was to lobby the Danbury and Norwalk Railroad to run a line into the mill. The Danbury and Norwalk Railroad traveled through Georgetown as early as 1852, but it was during the 1874 reconstruction that the railroad was convinced to run a spur line into the mill property. The track that came into the mill, branched off from the railway just before the Georgetown Train Station where Miller Hall stood, two team tracks split to the left, one lead to the back of Georgetown Station and the other extended further to the road. The main track split in two, where it joining again in the factory. In addition to Miller's Hall, two small sheds also stood, one of which was a coal shed. The spur line enabled the company to ship and receive material more efficiently, and reduce the manpower required in the process.

 

The new railroad spur line had another advantage: Steam power. Steam power was dependent upon coal and coal was a raw material transported in bulk by rail. Steam power added a great degree of flexibility to the modern manufacturer. The mill owner was no longer a slave to a specific location on a river, nor was he at the mercy of seasonal variations in the amount of water available in an out-of-the-way stream allowing him to make consistent schedules for production. Gilbert and Bennett was no longer dependent on the Norwalk River.

 

Following the fire G&B made another successful decision: The incorporation of The Company. Gilbert and Bennett was reorganized as a joint stock company on May 30, 1874 and the machinery that adorned the new buildings was the newest and best possible. The mill was opened and operating within the year.

 

The officers of the corporation were: Sturges Bennett, President; William W. Beers, Treasurer; David H. Miller, Secretary

 

The above officers, with Edwin Gilbert and William J. Gilbert, comprised the board of directors. William W. Beers was later made president of the company, serving in that capacity from 1876 until his death in 1879. The newly incorporated company went into the field with a vigor which within a few years multiplied their sales and output many times over.

 

About this time steel replaced the iron wire of earlier days. The increased facilities of the wire mills enabled the company to handle the steel and to draw all such wire used in their manufacture. This they continued into the 1980's, using a specially selected stock of the highest grade. Bronze, copper, and brass wire were drawn for use in their goods as well. Gilbert & Bennett was the first in the country to manufacture and market galvanized wire cloth. This soon replaced the plain iron wire cloth which until that time had been carried in stock by all hardware dealers.

 

By 1887, the wire industry had finally come of age and the increase of business taxed their factory capacities to the point that the glue and curled hair departments had to be sold off. From that point forward, the factory was devoted to wire fabrics exclusively.

 

Gilbert and Bennett continue to prosper at the turn of the century attracting not only new business but immigrant labor as well. Swedish immigrants actively recruited by the company arrived in great numbers by the end of the 19th century. The Swedish neighborhood was first located in the Weston section. By the 20th century they occupied a good portion of the housing provided on Portland Avenue by the company, where they built their church. Scandinavian surnames also predominated on New Street by 1927. Ethnic neighborhoods were also established by the Polish and Italian immigrants in Georgetown, although a few Italian Americans lived in the Wilton section of Portland Avenue and in Ridgefield section of Branchville.

 

In the 20th century the company's reliance on the Norwalk River diminished but it's association with it did not. Great Pond, no longer a source of power became a source of entertainment. The pond purchased in 1848 was used for family gatherings by the employees of the factory: swimming, fishing and sunning in the summer, skating in the winter. My grandfather recalls walking and/or hitching rides to the pond throughout his childhood. When a trip to Ridgefield was out of the question the factory's "Upper Pond" off of Portland Avenue was a popular swimming hole and was used by the Town of Redding's in the 1960's thru the early 70's when Topstone Park was established. The swimming area at the "Upper Pond" (Factory Pond) was created and maintained by the Georgetown Lions Club and the local Boy Scout Troop who aided in the removal of garbage each spring. Among the clutter picked out of the pond in April of 1967 according to the Redding Pilot were a television set, a baby carriage, and over 60 tires. The Lower Factory Pond was never used for swimming or fishing as it was heavily polluted by the factory's wire manufacturing waste. My grandfather noted that "it glowed green" at one point in his childhood.

 

The Great Pond, Upper Factory Pond and Lower Factory Pond were all washed out in the "Flood of 1955". Practically all of the dams on the Norwalk River were destroyed by the flood. The dam at Buttery's Mill on the Silvermine River, suffered extensive damage as well.

 

 

 

 

Today Great Pond continues to serve the community as a swimming hole. The Gilbert and Bennett Company transferred it's rights to the Town of Ridgefield in the 1990's for the whopping fee of $1 in the great Gilbert and Bennett family tradition of giving back to the community. The Upper Pond in Georgetown remains a popular fishing hole for local residents and their children and some even venture out in a small boat from time to time.

 

 

 

 


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